12
Volt Wiring
          
Batteries and their differences
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| 12
Volts - Deep Cycle/Cranking
Marine Cranking Amps (MCA):
845
Reserve Capacity: 210 minutes
Warranty Months: 30 months
Dimensions: 13" x 6-3/4"
x 10"
Weight:
61 lbs. |
12
Volts - Cranking
Marine Cranking Amps (MCA):
625
Reserve Capacity: 95 minutes
Warranty Months: 24 months
Dimensions: 11" x 6-7/8"
x 9-1/2"
Weight:
38 lbs. |
Zero maintenance. The battery
is a completely sealed, gas-recombinant battery. This means that you never
need to add water. This also means that you won't be faced with the performance-robbing
corrosion of most batteries.
Unsurpassed safety features.
The electrolyte within an Optima is completely absorbed, there is no free
acid to leak or spill. The Optima can be operated in any position without
risk of leaking or spilling.
Unequaled vibration resistance.
Vibration is one of the leading causes of failure with a flat plate battery,
not so with this type. The plates within an geltype are tightly wound and
pressed into the case so that they can't move or break.
Long shelf life. The Gel
can sit up to two years, unused, and still be as good as new. (A top off
charge is recommended after one year.) |
Troubleshooting
The number one piece
of equiptment needed is a good test light.
Hook one end to any ground and check for 12volts on any wire or connection.
Hook the end to postive (say on the battery) and check for any ground.
This tool will save
you hundreds of dollars in repairs,
without it you will have a very difficult time finding electrical problems,
electricity is invisable and you will be guessing on everything unless
you are able to use a test light. Buy one and keep it on board.Just because
you don't know how to use it doesn't mean someone else won't , the same
applies for a good complete $100.00 tool box keep them in good shape and
maybe your friends can help you out!
Start with the battery,
check with the test light make sure everything is working right then attack
your problem with the light in the same manner.
Some
wiring basics
Standard colors for boats
since 1980 are as follows ,
-
heavy
red 10 guage (main battery)
-
heavy black (main ground)
-
purple
(ignition)
-
yellow
(starter solonoid)
-
grey
(tachometer)
-
brown
(temperature)
-
blue
(oil pressure)
-
brown
with stripe (alarm)
Accesories
-
pink
(fuel sending unit)
-
yellow
(blower)
-
brown
(bilge pump)
-
grey
(navigation lights)
-
heavy
green (bonding wire)
-
red (misc
electrical ad ons , vhf , depth finder, stereo, radar, power supplies)
Common
Problems
-
Check to see that the acid (electrolyte)
level is up to the plastic liner inside holes and the fully charged specific
gravity is 1.25 to 1.30 in each cell . (A tester can be purchased for less
than $6.00)
-
Be sure that the top surfaces
stay clean and dry or they will slowly discharge the batteries.
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Check that all connections are
tight with a pair of pliers or wrench, finger tight is not good!
-
Check to see if the engine cranks
properly for 10 seconds with each battery alone, ground the ignition coil
wire to a safe place and check for any gas fumes prior to checking, then
crank the engine over so it won't start but only turn over.
-
Check that all the cables are
in good condition and the connections are clean and sealed from moisture.
-
Fasten all batteries down really
good , they can cause a major disaster if they come loose in bad sea condition,
fire can result.
-
Replace any batteries over 4
years old , it only leads to trouble.
Wiring
& Connections
-
Check all battery switch connections
to make sure there is no corrosion building up behind the switch.
-
Make sure all fuses have clean,
tight, sealed contacts , use electrical tape sealer on all connections
and replace connectors before they cause you problems.
Alternator&
Starters
-
Check that with the with engine
running and the batteries fully charged, and a 1 or 2 Amp load on system
(a
bilge pump or blower turned on), voltage to batteries is 13.9
to 14.4 Volts -- and the voltage remains constant as more loads are turned
on.
-
Make sure external connections
are clean, sealed from moisture, and positive terminals are covered and
alternator drive belt(s) are tight and in good shape no cracks or frays.
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Listen for any strange bearing
noises that might indicate upcoming problems from the altenator.
-
Watch for any signs of leaking
water coming from exhaust manifolds and risers which are usually the number
one cause of the starter solonoid being corroded and malfunctioning.
-
Keep the bildge dry from any
water supply , this is the number one reason why
all starters are replaced.
Miscellaneous
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Check that if the engine cooling
system uses internal zinc protection that the zincs are not corroded away.
-
Don't leave batteries chargers
on 24 hours a day 7 days a week , this only leads to trouble, if you have
a built in charger , it's only for convience, use it if you haven't been
on the boat for a few weeks .
-
Checking for battery drain,
disconnect positive terminal and lightly rub up against battery terminal
ans see if you get a very slight, small spark , if so then something is
draining the battery , check all cabin lights etc.
Electrolisis
~~~~~~~~ Stray Current (an explanation)
Stray current is
electricity that is flowing where it's not supposed to - through water,
fittings on your boat, wet wood, damp surfaces, etc. It can be a shock
hazard and it can cause corrosion (technically known as electrolytic corrosion).
Stray current corrosion is
caused by a power source such as your batteries or the shore power connection.
It is unlikely for serious corrosion to be caused by stray currents flowing
through the water, without a metallic path
to your boat. Because of the relatively high driving voltages, stray
current corrosion can act far more quickly than the corrosion caused
by dissimilar metals in contact (galvanic corrosion).
Note: The word electrolysis
is often mistakenly used to describe various kinds of corrosion. Electrolysis
actually refers to the bubbling off of gases that occurs with electrolytic
corrosion.
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